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Process innovation leads to project capital investment reduction and improved product quality

Concern

Traditional product specific post process gauging would require an investment of £250k for a high volume production line retool.

Objective

To develop a more cost effective and flexible gauging solution that Cheap Patek Philippe Replica would reduce project capital investment without compromising product quality standards.

Method

All final and in-process product specifications and tolerances were reviewed around feature function. When combined with historical statistical data a new definitive process Cheap Breitling Replica control chart was defined which was bought off by all departments.

The production facilities were internally retrofitted with probing systems (investment £20k) that allowed complete flexibility through software programming. Components were inspected both prior and post operation to redefine datum systems and ensure nominal dimensions.

Process cycle times were optimised to allow for the additional in-process inspection time.

Result

  • A capital investment saving of £230k was achieved through adopting the new inspection system.
  • One traditional process element was removed.
  • Component overall tolerance review led to realistic and Breitling Replica Watches functional specifications as oppose to the traditional image.
  • Process waste reduced from 1% to <0.3% (Annual saving £35k).
  • Onward flexibility installed for future projects / components.

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